COMPLETE SYSTEM
PALLET REPAIR & SORTING SYSTEM
Automated pallet stacking system designed to eliminate manual handling, improve stack consistency, and keep high-speed production lines running without interruption.
System Overview
Automate Your Processes
The PalStak Pallet Stacking System takes finished pallets directly from your production line and automatically builds clean, uniform stacks with precision and consistency.
Pallets are received from the infeed conveyor, aligned and squared, then stacked to a preset height. Once complete, stacks are discharged and ready for forklift pickup, strapping, or wrapping.
Built for high-throughput environments, the system reduces labor, improves safety, and ensures every stack meets handling and shipping standards—without slowing down your line.
PROCESS FLOW
Repair it. Convey it. Stack It.
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1Repair & grade palletsPallets are repaired and a pallet label is stickered to them.
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2pallet scanningPallets are fed onto a roll case and conveyed to a label scanner.
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3data collection and stacker assignmentThe scanner sends data from the label to the PLC to track who repaired it and what grade pallet it is. This allows you to monitor production of each worker and pallet type.
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4automatic stackingPallets convey to automatic pallet stackers. Once a pre-set height is reached, the pallet stackers eject the stacks of pallets.
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5reports of dataData collection shift results can be saved and emailed.
SYSTEM COMPONENTS
ENGINEERING HIGHLIGHTS
- All Electric, no hydraulic systems - allows for better control, quieter operation, and easier maintenance
- Custom production reports, delivered automatically via email
- Easily stack up to 6,000 pallets per shift